Fluoplus® High-Performance Release Film: Enabling High-Precision 3D Printing and Efficient Demolding

Case Study

As the 3D printing industry makes continuous strides toward higher precision, efficiency, and reliability, Fluoplus has introduced FEP release films, PFA release films, and AF oxygen-permeable films. Characterized by extremely low surface energy, excellent optical transparency, and high oxygen permeability (in the case of AF films), these products effectively reduce separation forces between printed layers, ensuring uniform resin leveling and precise photocuring. They are widely used across diverse applications, including dental and medical devices, precision figurines, consumer electronics structural components, and complex aerospace parts. Leveraging extensive expertise in fluoropolymer technology and robust R&D and manufacturing capabilities, Fluoever New Materials (Shanghai) Co., Ltd. provides high-performance FEP/PFA release films and AF oxygen-permeable release film solutions to global 3D printing equipment manufacturers and end-users, helping to achieve superior molding precision, efficiency, and reliability in 3D photocuring printing.

Fluoplus® FEP Release Film, PFA Release Film & AF Oxygen-Permeable Film

PFA & FEP Release Film Resin Vat

As 3D printing technology advances toward higher precision, efficiency, and reliability, the release interface at the bottom of the resin vat during the photocuring process has become increasingly critical. Factors such as peel force control after each layer cures, film stability during prolonged printing, and chemical compatibility with complex resin systems place higher demands on release film materials regarding light transmission, release efficiency, and durability. Fluoever’ FEP and PFA products—featuring excellent chemical resistance, non-stick surface properties, high light transmission, and high-temperature resistance—are ideal choices for enhancing 3D printing efficiency and stability. Additionally, the company’s AF oxygen-permeable film, characterized by high light transmission and high oxygen permeability, serves as an ideal release material for CLIP (Continuous Liquid Interface Production) technology.

Why is Fluoplus® fluoropolymer release film a key material for 3D light-curing printing?

From cost-effective release films for consumer-grade photopolymerization and high-efficiency release for industrial mass production to oxygen-permeability control for continuous high-speed molding, Fluoever® fluoropolymer release films are specifically engineered to meet the diverse needs of the entire 3D printing and additive manufacturing landscape. These films have earned the widespread trust of global 3D printing equipment manufacturers and end-users alike, primarily due to the following key attributes:

  • Low Peel Force: FEP and PFA release films, as well as AF oxygen-permeable films, exhibit exceptionally low peel force; they are reusable and meet the requirements for efficient part release across various applications.
  • High UV Transmittance: UV transmittance exceeds 90%, ensuring superior quality in printed parts.
  • Corrosion Resistance: Resistant to strong acids, strong alkalis, oxidizing agents, and solvents, ensuring reliability in 3D printing operations.
  • Non-stick Properties: High-purity surface characteristics provide excellent release performance and durability.

Fluoplus® 3D Printing Product Series

The Fluoplus® 3D printing release film product line features a diverse range and comprehensive specifications, specifically engineered to meet the rigorous demands of photopolymerization-based additive manufacturing—namely, high UV transparency, low adhesion, and long service life at the release interface. The company offers two core product series:

  1. Fluoplus® PFA & FEP Release Films: Ideal release consumables designed for high-efficiency 3D photopolymerization printing. They feature UV transmittance of up to 95% and stable performance across a temperature range of -240°C to 260°C. Specifications: Thickness of 50–150 µm, width of 30–1500 mm; customization available.
  2. AF Oxygen-Permeable Films: Ideal oxygen-permeable release materials designed for CLIP (Continuous Liquid Interface Production) 3D printing. They offer UV transmittance exceeding 90%, low surface energy, and high oxygen permeability. Specifications: Thickness of 20–100 µm, width of 250 mm; customization available.

Fluoplus: The Professional Choice for High-Efficiency Photocuring 3D Printing Release Films

As a specialized manufacturer deeply rooted in the field of high-performance fluoropolymer films, Fluoever New Materials (Shanghai) Co., Ltd. integrates superior quality, customized development, and low-carbon, eco-friendly principles into the production of every product. We are dedicated to meeting the core requirements of the light-curing 3D printing industry for release interfaces—specifically high light transmittance, low adhesion, and long service life.

At our core intelligent manufacturing base in Minhang, Shanghai, we leverage industry-leading cast film and precision slitting technologies, backed by a professional technical team with deep expertise in fluoropolymer manufacturing. We have established a comprehensive quality assurance system covering raw material testing, in-process monitoring, and finished product inspection; through professional engineering judgment and rigorous testing standards, we ensure that every delivered roll of film is a product you can trust.

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